SCM and ERP Software Implementation at Nike: From Failure to Success


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Case Details:

Case Code : OPER049
Case Length : 18 Pages
Period : 1996 - 2005
Organization : Nike
Pub Date : 2005
Teaching Note : Available
Countries : United States Industry : Footwear & Apparels

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Please note:

This case study was compiled from published sources, and is intended to be used as a basis for class discussion. It is not intended to illustrate either effective or ineffective handling of a management situation. Nor is it a primary information source.

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Excerpts

The i2 Debacle

In March 1999, Nike decided to implement the first part of its supply chain strategy; the demand and supply chain planning application software from i2 technologies. This software was intended to help the company match its supply with demand by mapping out the manufacturing of specific products (Refer Exhibit I for details of i2 TradeMatrix Plan Solution).

This module had to be linked with other ERP and back-end systems as well. The i2 project replaced an earlier implementation by Manugistics . The project was supposed to reduce the amount of rubber; canvas and other materials that Nike needed to produce for its wide range of footwear products with a variety of sizes and styles.

Nike also wanted to make sure that it built more shoes that fulfilled customers demand. The cost of the i2 project was estimated to be around $40 million. Nike went ahead with the deployment using its legacy systems rather than implementing it as part of its SAP ERP project. The company had 1,20,000 different varieties of products (SKUs) and a wide variety of information sources...

Was it Avoidable?

IT experts were surprised by the fact that Nike did not hire a third-party integrator since the company was replacing an already troublesome older application with a new supply chain planning application. The company claimed that i2 software had failed to deliver on the promised functionality as it delivered erroneous forecasts. However, officials at i2 denied this allegation and charged Nike of a faulty implementation, which ignored i2 recommendations of minimizing customization to 10-15% of the software and stage-wise deployment (Refer Exhibit III for details of the implementation methodology used by i2)...

The Lessons Learned

After the debacle, Nike realized that implementing supply-chain management software cannot be taken lightly. The company felt that a third-party perspective from an integrator's point of view could have exposed the flaws in the implementation. Experts felt that Nike and i2 should have set realistic goals since SCM deployments had yet to be proved across all verticals...

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